Digitalization Coke Plants

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Industrial Digitalization - Smart factories

Preparation for a smart factory

Necessities:

Infrastructure: scalable network and hardware platform
Smart Instrumentation: smart integration concept
Control Systems: reliability, connectivity
Data Collection/Data Storage: datacenter vs. local storage
Accessibility of all information: interfaces for further processing
Monitoring: alarming, evaluation & reporting
Utilization of models: the digital twin concept

Data storage can no longer take place locally at several locations. A central storage, open interfaces (safe, of course) must be available for subsequent processors.
Marcel Schulz
Head of Automation Group – Coke plants

Connectivity and process knowledge

Data driven digitalization approaches

Digital twin concepts

First principal models | process simulations
Empirical & Statistical models | artificial neural networks
Multivariate models | pattern recognition and anomaly detection

Benefits:

Transparency of the plant , including the application of soft sensors
Process stability or flexibility
Operator assistance

Applied to the real industry

CAPEX

Higher start investment
Extended lifetime of the asset
Optimization in product quality or quantity

OPEX

Higher demand of specialists
Reduction of operation personnel
Extended service lifetime of the equipment

Applicable only with the full expertise of the process(es)

With an experience in cokemaking of 150 years, combined with the full chain knowledge of chemical plant engineering and an expertise of more than 100 years, thyssenkrupp was awarded by Xiaoyi Junfa Industrial Co. Ltd.

Collaboration during all phases of the project execution

Most modern stamp charge battery in China and the World

First EnviBAT ® system on a stamp charge battery

Lowest emissions paired with production of high-quality products

Our product portfolio

Engineering
Procurement
Construction
...

Process Control System
Manless Operation
Safety Concepts
AR - Site Surveys
...

Maintenance Assistence
Energy Management
On-Edge Enhancement
Advanced Instrumentation
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Asset diagnostic & omptimization
Asset monitoring
Automated Reporting
Advanced Analytics
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